Bloomy Controls, Inc.

product

Battery Management (BMS) Environmental Test System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The BMS Environmental Test System is a configurable platform simulating the essential signals used by Battery Management Systems (BMS) and cell-monitoring modules with the ability to perform environmental testing on multiple BMS units simultaneously. The system implements single-point value testing to evaluate specific BMS functions such as cell over and under voltage scenarios, cell leakage current, lost communications, or faulty system IO.

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Battery Management Systems Testing

Bloomy Controls, Inc.

Bloomy Controls, Inc.

A Battery Management System (BMS) is an embedded unit performing critical battery functions, including cell monitoring and balancing, pack charge and discharge control, safety, and communications. The BMS must be tested early in development to optimize control algorithms, as well as during manufacturing to ensure reliable functionality. Bloomy’s family of BMS test systems provides a consistent platform for engineers to bring a BMS to market faster, and more reliably.

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Multipurpose Module for SLSC

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Bloomy’s Multipurpose Module for SLSC provides a convenient location in an SLSC system for applications ranging from a simple rearrangement of signals to installation of circuits and components. Both front panel connectors are mapped to screw terminals, through holes, and surface-mount technology pads thus accommodating a wide variety of components. Breakout areas for all rear transition interface (RTI) pins simplify integration into SLSC-based systems. On-board power supplies (±15VDC, +5V, and +3.3V) are also made available for the user’s analog and digital circuits. The module features a considerable amount of available board space for user applications.

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Functional Test Fixtures

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Reliable connections to device under test (DUT) test points are essential for robust functional test. Bloomy provides rugged fixtures and cable sets (ITAs) built for thousands and thousands of cycles in manufacturing environments. With the industry’s best mass interconnects and internal electronic keying, our fixtures are easy to change out and are automatically recognized by the test system.

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Services

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Bloomy has more than 20 years of experience developing NI-based systems using LabVIEW, TestStand, VeriStand, DIAdem, PXI, RIO, compactDAQ, plug-in DAQ, and SCXI. We partner with our customers to provide an automation strategy comprised of a combination of training and services that brings new systems online quickly, while expanding your in-house capabilities to maintain and extend the systems we deploy.

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Battery Simulator

1200

Bloomy Controls, Inc.

1200 - Bloomy Controls, Inc.

The Battery Simulator 1200 provides isolated channels to simulate battery sink and source characteristics often used for testing a Battery Management System (BMS). The instrument can be used standalone with the soft front panel, or integrated into a larger test system. Its proper industrial cooling and cell channel isolation allows units to be easily stacked, providing solutions with over 200 channels of simulation capability. The built-in channel voltage and current readback reduces the need for external monitoring equipment.

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Environmental Control System Test Platform

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The Airframe Environmental Control System Test Platform provides a hardware-in-the-loop (HIL) closed-loop test environment for dynamic and maintenance testing of cockpit and cabin environmental control systems for airframes. The system simulates a military or commercial airframe cabin, including sensors and actuators from the control system and the passengers. The system delivers repeatable, cost-effective testing in a fraction of the time needed with typical in-house simulation systems.

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FADEC/EEC Test Platform

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The FADEC/EEC Test Platform provides a hardware in-the-loop (HIL) closed-loop test environment for dynamic and maintenance testing of full-authority digital engine control (FADEC) and electronic engine control (EEC) units of both rotary- and fixed-wing airframes. The system simulates one or more turbofan engines, including its sensors and actuators for use with the most sophisticated FADECs and EECs on the market. The system delivers repeatable, cost-effective testing in a fraction of the time needed with typical in-house simulation test systems.

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Interface Panel for SLSC

THROUGHPOINT™

Bloomy Controls, Inc.

THROUGHPOINT™ - Bloomy Controls, Inc.

Bloomy's ThroughPoint™ Interface Panel provides a simple, yet highly-flexible connection between the unit under test and resources in a National Instruments Switch/Load/Signal Conditioning (SLSC)-based test system.

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Multipurpose Mobile PXI DAQ System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The mobile DAQ system achieves seamless integration among signal conditioning, data acquisition, and synchronization that benchtop instruments would not have achieved. By choosing this system over using benchtop instruments, United Technologies Research Center saved hundreds of thousands of dollars.

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1553B C Series Module

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Bloomy’s 1553B C Series module provides MIL-STD-1553B communication functionality in a rugged National Instruments (NI) CompactRIO form factor. The module includes a single dual-redundant bus interface that can operate in bus controller, remote terminal, and bus monitor modes.

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SLSC and CRIO Modules and Accessories

Bloomy Controls, Inc.

Bloomy Controls, Inc.

Our approach to delivering a high-quality Aerospace, Automated Test Equipment (ATE) asset begins with leveraging National Instruments hardware and software standard platforms. Beginning with high quality instrument platforms for standard Input and Output (I/O), we leverage NI’s PXI and Compact RIO platforms. Extending these system is NI’s unique platform for Switching, Loads and Signal Conditioning (SLSC), which allow the standard I/O to be customized for high performance aerospace industry applications.

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ESS Performance Test System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The Energy Storage System (ESS) Performance Test System is used to evaluate, test, and certify the performance of energy storage systems up to 2MW. The system is a configurable platform with over 200 channels of simultaneously measured AC and DC voltages and currents, environmental temperatures, airflow, and communications. Intuitive software provides real-time monitoring and analysis of power, energy and efficiency to adhere with industry standards. The test system interfaces hardware such as load banks, and controls the ESS to simulate utility applications such as peak shaving and frequency regulation.

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Test System

BMS HIL

Bloomy Controls, Inc.

BMS HIL - Bloomy Controls, Inc.

The BMS Hardware-in-the-Loop (HIL) Test System is a high performance platform providing all necessary input signals used for battery pack simulation. A real-time operating system executes complex cell and pack models commonly used for BMS algorithm development and firmware regression testing.

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BMS Manufacturing Test System

Bloomy Controls, Inc.

Bloomy Controls, Inc.

The Battery Management System (BMS) Manufacturing Test System performs functional testing of product during end-of-line manufacturing. The system hardware includes all instrumentation to test a BMS, including multiple cell simulators, a mass interconnect for quick product transition and bed-of-nail fixtures to ensure less down time, higher throughput, and easy maintenance. The system application easily integrates into manufacturing processes, provides a method to test multiple product types, and optimizes tests to ensure only good product is released from manufacturing.