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Non Destructive Testing (NDT)
NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Security Testing Services
By testing the flaws in software, our security testing services seek to remove vulnerabilities before the software is deployed or purchased. By focusing on the different layers of an information system across the database, infrastructure, network, and access channels such as mobile, security testing looks at making the applications free from vulnerabilities. We assist online service providers, website owners, and independent software vendors to manage application security risks. We offer a comprehensive range of white, grey, or black-box model security testing based on your stage in the development cycle.
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Thickness Gauges
CMX
The CMX has all features of the MX & MMX gauges with a ton of advanced features. Measure material and coating thickness simultaneously, while still detecting pits & flaws in a single mode (PECT). Auto probe zero, auto probe recognition, auto temperature compensation are also included. Selectable Large Digits and B-Scan display options, up to 64 custom user definable setups, selectable transducer table for precision linearity, and material and coating calibration options are also available.
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Lab Inspection & Testing Services
Our lab services use advanced techniques to thoroughly inspect components for manufacturing flaws before assembly. We work with clients in the aerospace, automotive, oil & gas, manufacturing, wind energy, and various other industries to ensure their materials and components are free from defects that were introduced in forging or manufacturing processes.
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Integrity Assessment
Accurate and up-to-date insight into the structural integrity of your pipeline gives you a reliable basis for prioritizing maintenance tasks and investments, business planning and mission-critical decisions – helping you optimize costs. Does the pipeline fulfill its functional purpose? Are day-to-day operations being hampered by flaws or anomalies? What is the expected remaining lifetime of the asset?
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Ultrasonic Thickness Gauge
MMX-6
The MMX-6 is a simple to use hand-held Ultrasonic Thickness Gauge with the ability to measure through paint and coatings and eliminate the thickness of the paint or coating. The MMX-6 uses a dual element style transducer. With the single press of a button, the MMX-6 can be switched between pit or flaw mode ( pulse-echo), and through paint/coatings mode (echo-echo) for maximum inspection efficiency. The MMX-6 is equipped with a bundle of features to make your job easier: Alarm mode, high speed scanning, and data send are the main features of the MMX-6. The MMX-6 comes as a complete kit, ready to use, and is backed by Dakota Ultrasonics 5 year limited warranty.
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Bond Testing
Our complete line of bond testing (BT) flaw detectors provides unmatched capabilities for the location of discontinuities and other flaws in composite structures. We offer a wide range of measurement features and application-specific options for flaw detection.
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Ultrasonic Rotary Mechanisms For High Speed Testing Of Round Bar And Tubular Products
ECHOMAC® ULTRASONIC ROTARIES
High-speed Ultrasonic (UT) Systems enable a full volumetric examination of materials and are designed to detect surface, subsurface, internal and dimensional flaws. This type of testing utilizes high-frequency sound waves that are transmitted throughout the material being tested in order to conduct a thorough inspection.
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Pulse Holiday Detector
NOVOTEST SPARK-1
Pulse Holiday Detector NOVOTEST SPARK-1 designed to detect pits, flaws, and holes in different non-metallic insulation coatings (such as polymers, epoxy, bitumen, etc.) and is mostly used for oil and gas metal pipelines and other objects. The device can be used while the pipeline construction, operation or service. Tested coating thickness is up to 12 mm. Such tests are needed to evaluate the oil and gas pipelines corrosion protection reliability.
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Holiday Detector
Used to detect holes, known as holidays or discontinuities, in a coating. Holiday testing allows the detection of even smallest coating flaws invisible to the naked eye.
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Thickness and Flaw Inspection
OmniScan MX ECA/ECT
With thousands of units being used throughout the world, the OmniScan® MX is a field-proven, reliable instrument that is built to withstand harsh and demanding inspection conditions. Compact and lightweight, its two Li-ion batteries provide up to 6 hours of manual or semi-automated inspection time.
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Ultrasonic Concrete Testing
This category comprises the range of instruments that use sound or stress waves in order to determine the properties of concrete and other materials non-destructively. The first and most widely used System is our V-Meter, which utilizes the ultrasonic pulse velocity method for evaluating construction materials in the field. Transducers are available for a variety of frequencies from 24 KHz to 500 KHz. This unit has also been modified to suit the special needs of ceramics users and can be found as the Ultrapulse. The PIES, our revolutionary Portable Impact-Echo System, is an advanced instrument for non-destructive detection of flaws and defects in a variety of civil infrastructures ranging from bridges, parking structures and buildings to dams, piles, tunnels, tanks and marine structures.
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Security Testing Service
No one on the Internet is immune from security threats. The consequences of a security breach are great:revenue impact, damage to credibility, legal liability, and loss of customer trust. Security testing helps to make data and information on digital networks secure by identifying potential vulnerabilities and flaws in security mechanisms of the network, while ensuring compliance with latest recommended security standards. Security testing assures managements that their systems are secure from attack, vulnerabilities and provides end users with reassurance their data is protected and secured at all times.- Security testing can be carried out in conjunction with or independent of other testing processes- Security testing looks at stopping active intrusion attempts from external sources than fixing only inherent application flaws
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Portable Flaw Detector
EPOCH 6LT
Portable and easy to use, the EPOCH 6LT flaw detector is an ergonomic, rugged instrument that delivers user comfort and more uptime. Weighs just 1.95 pounds (890 g) with a grip-oriented weight distribution for one-handed operation with minimal wrist fatigue. Rotary knob and simple button design make it easy to use, even when wearing gloves. Engineered to IP65/67 and drop tested. Clear, bright screen for readable A-scans in any light. The EPOCH 6LT flaw detector’s workflow is simple and straightforward. Despite the instrument’s small size, it has the features and functions to meet the requirements of nearly any conventional ultrasonic inspection application.
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Professional Thermal Camera
FLIR T540
Diagnose potential faults in industrial, electrical, and mechanical systems, or discover temperature anomalies in R&D testing with the 464 × 348 resolution FLIR T540. This portable, ergonomic thermal camera offers advanced features like 1-Touch Level/Span and continuous laser-assisted autofocus, making it the perfect non-contact diagnostic tool for condition monitoring and research applications. Streamline electrical/mechanical surveys, troubleshooting, and repairs with Inspection Route mode, which runs pre-planned routes created in FLIR Thermal Studio Pro (Route Creator plugin required) so users can record temperature data and imagery in a logical sequence. The built-in Macro Mode allows R&D users to quickly switch from wide angle to close-up analysis without changing the lens. When coupled with Research Studio software, the T540 helps engineers assess unexpected hot spots and find potential design flaws. The T540 also features FLIR Ignite for automatic uploading of images directly from the camera to the cloud for easy, secure storage and sharing. The purchase of a T540 camera includes a 3-month subscription to FLIR Thermal Studio Pro and FLIR Route Creator.
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Sensor for Filament Inspection
EyeFI
EVT presents the EyeFI - the sensor for the inspection of filaments. The sensor contains two cameras with an Aptina sensor and S-Mount lenses. The cameras are perpendicular to each other. It is therefore possible to inspect two sides of the filament, which means that the EyeFI can detect if the filament is out-of-roundness. Additionally the errors and defects can be detected. For example the occurring flaws are point-shaped or partly flaked, or point-shaped and transverse, or also looking like a longitudial rib, or only spots in different shapes. The defects can be detected with the EyeFI sensor. The EyeFI contains board cameras with sensors from Aptina, the IoCap and an evaluation processor. The housing is about 14x10x4 cm in size. The IoCap is the image-capture-IO-board, which is designed and developped by EVT.
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X Ray Flaw Detector
A non-destructive testing (NDT) device used to inspect materials for internal flaws or defects such as cracks, voids, inclusions, and weld discontinuities.
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Flaw Detector & Thickness Gauge
DFX-7
Automatic: probe zero, probe recognition, and Temperature compensation.Measurement: Variety of modes to address a number of applications.Large data storage with multiple formats: Alpha numeric grid and sequential w/auto identifier.Windows PC interface software.2 year limited warranty.
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MPI Flaw Detectors
A non-destructive testing method that can detect surface and subsurface flaws in ferromagnetic materials.
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CORROSION GAUGE
MVX
The MVX finishes the line of MX gauges with class. This thing is loaded with all of the features of the MX gauges and a lot more. Four selectable display options: RF, Rectified, B-Scan, and Large Digits. An internal data logger that stores a total of 12,000 readings and waveforms, 64 user custom definable setups, selectable transducer table for improved linearity, thru paint mode with the single press of a button, multiple calibration and material selection options, and auto waveform find just to mention a few! Equipped with a single element flaw prove-up mode for basic angle beam inspections. This is all nicely packaged in a very mini portable aluminum extrusion for extra durability and portability! The MVXview java-based PC software makes this thing a complete kit, and then some!
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Environmental Stress Screening (ESS) Chamber
ESS
Developed to help electronics manufacturers detect product defects and production flaws, Environmental Stress Screening (ESS) forces infancy product failures that would otherwise occur after final assembly and product delivery. ESS’s goal is to improve profitability by eliminating defective products. ESS Systems can meet individual performance needs, product loading, and throughput requirements. Thermotron has the experience to provide the best solution for ESS testing at your company.
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Web Application Penetration Testing
Web Application Penetration Testing – to identify, analyze, and report vulnerabilities in a given web application. LGMS adopts a robust technology and process-based approach supported by a well-documented methodology to identify potential security flaws in the web application and the underlying environment.
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Environmental Testing
Independent Testing Laboratories
Carefully conceived environmental testing can expose hidden product flaws, allowing you to make critical changes before releasing your product to market.
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Ultrasonic Dual Element Probes
SONOSCAN T
The ergonomic dual element probes for Non-Destructive Testing from the SONOSCAN Series comply with the DIN EN 12668-2 Standard and can be used to test metals, plastics and ceramics for imperfections such as cracks, inclusions, blowholes and other discontinuities. The transmitter-receiver probes manufactured in Germany are powerful, robust ultrasonic transducers which are compatible with the ultrasonic flaw detector SONOSCREEN ST10 or the thickness gauge SONOWALL 70.
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Scientific Cameras
Thorlabs' Scientific-Grade Cameras are specifically designed for microscopy and other demanding applications. The Zelux™ CMOS cameras have small footprints and provide cost-effective solutions for general-purpose imaging applications. Kiralux® cameras have CMOS sensors with high quantum efficiency in a compact housing and are offered in monochrome, color, NIR-enhanced, and polarization-sensitive versions. Our polarization-sensitive CMOS camera is ideal for materials inspection, flaw detection, and other advanced techniques using polarization. The Quantalux® monochrome sCMOS cameras are fast frame rate imagers that combine high dynamic range with extremely low read noise for low-light applications. They are available in either a passively cooled compact housing or a hermetically sealed TE-cooled housing. We also offer scientific CCD cameras with a variety of features, including versions optimized for operation at UV, visible, or NIR wavelengths; fast-frame-rate cameras; TE-cooled or non-cooled housings; and versions with the sensor face plate removed. An intuitive software package, API and SDK for developers, and third-party software support provide options for custom system control and image acquisition.
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Wet Sponge Pinhole Detection
Wet Sponge Technique: A low voltage is applied to a moist sponge. When the sponge moves over a coating flaw, liquid penetrates to the substrate and completes an electrical circuit, setting off the alarm. The wet sponge technique is suitable for measuring insulating coatings less than 500μm (20mils) on conductive substrates, and is ideal for powder coatings and other coatings where the user does not wish to damage the coating.
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Press-type Vibration Tester
9363-PC-ESS
King Design Industrial Co., Ltd.
This machine complies with the IEC, JIS and other 5-100Hz low-frequency specifications; applied to test the post-assembly products at end of the production line. Use resonance amplification, the product’s flaws can be screened out in advance. The operation is convenient, fast and effective.Apply Japan-imported motor; durable and safe in operation.Bellow-type damper: use special damping material that can effectively absorb vibration; allowing the test to be performed without affecting floor structure.Motor drive system is embedded in the seat; good in vibration block-out; rigidity is strong. Follow specimen to design fixture.
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Highly Accelerated Stress Screening (HASS) Test
HASS consists of high and low temperature and 3 axis vibration testing performed either individually or in combination.Highly accelerated stress screening is a technique for identifying process flaws in equipment during production. HASS subjects equipment to overstress conditions but at a level which does not affect design life.For assistance in designing a HASS test program contact the laboratory.
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OmniScan X3 & OmniScan X3 64
Housed in the field-proven rugged and portable OmniScan X3 enclosure, the OmniScan X3 64 flaw detector’s powerful focusing capabilities supported by its larger element-aperture capacity enable you to fully exploit 64-element phased array probes and 128-element aperture TFM.
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Thickness and Flaw Inspection
MultiScan MS5800
Eddy current testing is a noncontact method used to inspect nonferromagnetic tubing. This technique is suitable for detecting and sizing metal discontinuities such as corrosion, erosion, wear, pitting, baffle cuts, wall loss, and cracks in nonferrous materials.
