Failure
See Also: Destructive
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Product
Failure Analysis – Materials
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Failure analysis – materials is the investigation into the background or history of a sample, or an event, to determine why a particular failure occurred. A product failure may include premature breakage, discoloration or even an unexpected odor. It is useful to know if this failure is a new, unique occurrence or if it has been an ongoing issue. The investigation can involve analyzing the sample as it currently exists and extrapolating from that data what may have caused the failure. A sample of the “good” vs. “bad” product may also be useful for comparison purposes.
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Failure Analysis Services
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Innovative Circuits Engineering, inc
Innovative circuits engineerin's failure analysis group performs root cause analysis on a wide variety of integrated circuit devices.
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Failure Analysis Services
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BMP Testing and Calibration Services Inc.
Failure analysis plays a crucial role in product development that enables industries to prevent future product failures and improve them for the end-user. It’s a multi-faceted approach to finding how and why a product failed and involves an in-depth investigation of the circumstances surrounding the failure and discovery of relevant background information, including but not limited to the type of application, environmental factors, service life, and pertinent design information.
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Failure Analysis
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Failure Analysis (FA) plays a crucial role in the production of semiconductors. It provides process and design feedback to determine the root cause of any failures. Time-to-data for the FA Engineer is a critical measurement and SemiProbe’s Probe System for Life ® (PS4L) is ideally suited to excel in this application. All key components are interchangeable, making it easy to switch between individual die, wafers, and packaged parts.
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Failure Analyziz and Quality Assurance
NX20
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There's no room for error in the data provided by your instruments. Park NX20, with its reputation as the world's most accurate large sample AFM, is rated so highly in the semiconductor and hard disk industry for its data accuracy.
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Failure Analysis
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A partial list of our state of the art test equipment, applicable to these testing disciplines, will include the following: Two Scanning Electron Microscopes with EDS (SEM/EDS) Three Differential Scanning Calorimeters (DSC) Three Thermogravimetric Analyzers (TGA) Three Thermo Mechanical Analyzers (TMA) One Dynamic Mechanical Analyzer (DMA) Two Real-Time Fluoroscopic X-ray Systems, including a Microfocus System One Fourier Transform Infrared Microscope (FTIR) (capable of identifying a single particle of an unknown material) Two Ion Chromatographs (IC) (capable of identifying ionic impurities in ppm)
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Partial Load Failure
PLF Device
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The control device series “PLF” has been designed to monitor the partial and/ or total failure of the alternating current absorbed by loads driven by static switches and / or electromechanical relays.
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Failure Analysis
MicroINSPECT 300FA
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The MicroINSPECT 300FA is an automated wafer inspection tool used for semiconductor wafer failure analysis. Its small footprint, high speed, and low cost relative to its rich features yield a superb cost of ownership and makes this an ideal tool for your fab or failure analysis lab. The MicroINSPECT 300FA combines advanced robotics, wafer sorting, an intelligent wafer inspection microscope together with SiteVIEW Software to produce an integrated failure analysis tool.
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Fatigue Rated Low Profile Cells
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Fatigue rated load cells are specifically designed for component durability and fatigue test machines where highly cyclical loading is present. These rugged load cells are extremely resistant to extraneous bending and side loading forces. They are used for material testing, component life cycle testing and structural testing. All fatigue rated load cells are guaranteed against fatigue failure for 100 million fully reversed cycles.
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Slide Gate & Shaft Position
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All six Shaft Angle Position Feedback Monitors in the SG1000 Series utilize absolute rotary encoders to provide independent and accurate feedback of a slide gate's or a valve's position to an external device such as a PLC or optional PM500 Process Meter Display Unit. Models are housed in a rugged, Explosion-Proof/Dust-Ignition Proof cast aluminum enclosure that is dirt, dust, grease-proof, and water resistant. In the case of a power failure, all SG1000s are designed to retain accurate gate position.
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Grease Analysis
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Maintenance Reliability Group, LLC
MRG Labs follows grease sampling and analysis standards outlined in ASTM D7718 and ASTM D7918. Grease analysis is a valuable tool for determining the condition of the lubricant and discovering abnormal conditions in equipment that may otherwise lead to unexpected failures. Our customized grease test slates are designed to identify the specific failure modes that may be damaging the component.
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Distribution Protection
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Schweitzer Engineering Laboratories, Inc.
SEL distribution protection solutions provide complete primary and backup protection from all types of faults. Using these devices helps you avoid expensive equipment damage and failure while maintaining system performance and increasing availability.
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SMARTsensing Suite
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Unlock the power of predictive maintenance with with the SMARTsensing hardware suite. Our rugged, scalable solutions provide the insights you need to detect failures before they happen.
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HALT – Highly Accelerated Life Test
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HALT is a process used on electronic assemblies and modules to determine weaknesses and the stress limits of a product by temperature cycling and omni-axial random vibration step stress. Inherent weaknesses in a products design and build are stimulated by applying increasing levels of mechanical stress. Within an accelerated timescale, faults in a product can be realised prior to product release and preventing failures occurring during after-sale user operation, very often during the warranty period.
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Continuous Emission Monitoring Systems
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TML has more than 50 years' experience designing, manufacturing, and supporting continuous emission monitoring systems (CEMS). We have a team of experienced CEMS air quality experts that will thoroughly review your process and operating permit and recommend the most cost effective and reliable solution for monitoring the gases of interest. TML's continuous emission monitoring systems are based on rugged, reliable equipment manufactured to exact standards. The result is products and systems with some of the highest mean time between failure rates in the industry. Whether it's a standard or custom solution, we stand behind our products 110%, guarantee CEMS certification, at least 95% uptime, replacement parts, and 24 x 7 support. We offer a total CEMS solution including data acquisition software for recordkeeping and reporting, lower cost of ownership, superior product reliability and designed for simple and easy maintenance.
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Universal PD & EMI analyzer
Spark P3
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Doble Spark P3 is a universal partial discharge (PD) and electromagnetic interference (EMI) analyzer that uses a software defined radio signal detector to identify characteristics of insulation system deterioration that could lead to the failure of high voltage equipment. It detects signals from suitable sensors in a frequency range between 9 kHz to 2 GHz for PD and EMI, and DC to 500k Hz for acoustic and reference voltage measurements.
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High Definition LWIR Science-Grade Camera
FLIR X8580 SLS™
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The FLIR X8580 SLS is a high-speed, high definition longwave IR camera designed for scientists and engineers who need to capture detailed imagery of fast events, perform custom radiometric measurements, or detect points of failure in composites, solar cells, and electronics. This thermal imaging camera combines 1280 × 1024 resolution from the SLS detector with high-speed frame rates to offer shorter snapshot speeds and wider temperature bands for crisp stop motion imagery of high-speed events. With a four-position motorized filter wheel and support for FLIR motorized focus lenses, the X8580 SLS will provide high quality recordings, save time, and mitigate frustration in dynamic acquisition environments.
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Contact Resistance Meter
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The Motwane Manufacturing Company
High contact resistance values are a definite cause of the failure or less than optimal performance in a wide variety of electrical devices. Contact resistance testing is therefore most critical to measure the resistance of electrical connections in switching devices, circuit breakers, isolators, busbars, relays, joints, connectors, cables, and cable joints. The device helps to find destructive or corroded contacts and hence protects substation devices from damage.
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kSA Emissometer
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The kSA Emissometer is designed to quickly and easily generate high-resolution diffuse and specular reflectance and total emissivity maps of MOCVD carriers. Carrier emissivity variation means temperature non-uniformity, which can lead to reduced device yield and possibly complete growth run failure. With the kSA Emissometer, emissivity changes can be tracked to determine carrier end-of-life, without wasting growth runs. The kSA Emissometer also detects unwanted residual deposits after baking, and easily identifies carrier surface defects, scratches, microcracks and pits that are not visible to the eye.
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Capacitive Electromagnetic Flow Sensor
WFC
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This is a flow sensor with a through structure.No foreign matter is clogged or detection failure occurs. Ideal for spot welding machines, various machine tools, induction hardening equipment, etc.
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Scanning Acoustic Microscope
Pulse2
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This industry-leading scanning acoustic microscope provides a universal inspection tool for packaged semiconductor development, production and failure analysis. With the ability to detect air defects as thin 0.05 micron and spatially resolve defects down to 10 microns, the ECHO is perfect for bump detection, stacked die (3D packaging) inspection, complex flip chip inspection and more traditional plastic packages.
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Machinery Protection Systems
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Alta Solutions’ family of rack-based and modular machinery protection systems protect your critical machinery assets from catastrophic failure and damage.
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Condition Monitoring Solutions
VibroLine
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The VibroLine devices are stationary analysis modules for continuous condition monitoring on machines and systems. The VibroLine condition monitoring system can be used to monitor vibration acceleration, speed or displacement with freely adjustable frequency filtering for different applications. Permanent vibration monitoring of your machines not only brings competitive advantages through the increased efficiency of your systems, but also protects against unwanted machine failures. With the VibroLine devices, you can monitor not only the sum, order and storage characteristics, but also impact characteristics. This offers you enormous flexibility in terms of monitoring parameters for your condition monitoring.
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Fluke Connect
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The Fluke Connect system of software and wireless tools help increase productivity, lower costs, and maximize uptime. Identify impending motor failure or chiller trouble or streamline panel studies and isolate intermittents more quickly. So easy, little to no training is needed to gather reliable measurements. See how Fluke Connect helps lower the costs of equipment ownership.
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Acoustic Microscope
AMI D9650
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Specifically designed to serve as a general purpose tool for failure analysis, process development, material characterization and low volume production inspection, the capabilities of the D9650 are truly unmatched. Representing the latest in C-SAM acoustic micro imaging, the D9650 delivers the unrivaled accuracy and robustness that you would expect from Nordson Test & Inspection instruments, plus improved electronics and software that raises the performance level for laboratory acoustic microscopes.
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650nm Visual Fault Locator
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Shanghai Baudcom Communication Device Co.,Ltd.
Visual Fault Locator series Visual Fault Locator uses the DFB-LD as the emitting component. Driven by constant current source, the indicator can emit stable red laser.The product can be used to inspect fiber failure when they connect with optical interface and be inserted into single mode or multi mode optical fiber.It is indispensable tool in fiber project constructing, fiber net-work maintaining, optical component manufacture and research.
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Partial Discharge Testing Equipment
AR700
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PD Defect Location in High-Voltage Equipment Insulation by Acoustic Sensors To act on deteriorating insulation the source of PD must be known.The insulation defects produce partial discharges, which emits electrical impulses, radiation of electromagnetic waves as well as acoustic signals.The AR700 measures acoustic signals with multiple sensors spread over the transformer. Then the software determines the failure location using the time difference of all incoming signals. Finally, these coordinates are shown in a 3D model of the transformer. AR700 device is used for measuring of acoustic signals on the external surfaces of gas-insulated breakers and substations, power transformers and other tank high-voltage equipment. The acoustic signals are caused by partial discharges in the insulation, which is the sigh of the defects.The advantage of “AR700” device is the quick installation of the acoustic PD sensors on the external surface of high-voltage equipment tank. The sensors have magnetic holder that is why there is no need to de-energize the equipment for the sensors installation. “AR700” device has 4 syn-chronic channels for acoustic signal measurement. This gives the possibility not only to find the defects in the insulation, but also to locate them. The location function of the “AR700”device is unique for acoustic devices.
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Product
S_A_Relay Card
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The Stand Alone Relay accepts a regular PC style power connector that powers two relays. Upon power failure, the relays disengage the two ethernet lines so as to not interrupt communication on the ethernet lines. A CPLD allows for pass through and bypass of Ethernet signals. 10/100 Ethernet compatible. The CPLD is controlled via user input.
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Space Flight Components
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A tec, Inc. specializes in the design, manufacture, and integration of complex test systems and quality critical components. Our production engineering expertise separates us from other manufacturing companies when both reliability and cost are important. Atec has the best in 5 to 9 Axis CNC machining, coordinate measuring machines (CMMs), 3D additive metal and plastic printers, 9-Axis capable waterjet, cryogenic liquid flow test benches and environmental test chambers. We can deliver to the tightest tolerances and most exacting requirements. We can advise our customers on electron beam welding, friction joining, electronic test, environmental test, acoustics, vibration and many other technologies that can reduce manufacturing and operating costs. We are currently manufacturing liquid rocket engine fuel and oxidizer valves for multiple launch vehicles and have participated in 158 consecutive launch successes. Atec manufactured and tested advanced lithium-ion battery adapter plates that manage power for the International Space Station. Atec is designing, manufacturing, and testing power flow modules that work to prevent system failure on the human crew capsule (CCTS) that will transport astronauts to/from the ISS. Atec was awarded NASA Agency-Level Small Business Subcontractor of the Year , SBA Region VI Subcontractor of the Year for our support to NASA and Boeing and we were named a DCMA Top 500 Supplier.
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Electron Microscope Sample Preparation
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Excellent sample preparation is the prerequisite for first-class electron microscopy. Be prepared – for great results in EM Sample Preparation! Perfect preparation makes the difference between trying and achieving, between failure and success, between results and excellent results. So be prepared for great results with Leica Microsystems!
