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Hardware-in-the-Loop
a system's simulation test of embedded controls by the electrical emulation of it's motors, sensors and actuators.
See Also: HIL
- Pickering Interfaces Inc.
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PXI Fault Insertion (Fault Injection) Modules
PXI Fault Insertion Units (FIU), also known as Fault Injection switch products, are designed specifically for safety-critical applications where the response of a control system is required to be evaluated when sensor connections behave in unexpected ways. These modules are scalable solutions that can be used to switch signals between simulations and real-life devices in a multitude of hardware-in-the-loop (HIL) simulation and test systems. The fault insertion unit can significantly simplify and accelerate the testing, diagnosis and integration work in HIL applications.
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NI Electric Motor Simulation Toolkit
PMSM, ACIM, SRM, and power inverter models for high-performance simulationHigh-fidelity simulations with support for user-defined parameter lookup tables or JMAG-RT models. Open software for full flexibility and customizationLabVIEW project templates to build a software-only simulation and hardware-in-the-loop application. Direct integration with NI VeriStand for configuration-based real-time test. Models for desktop simulation, LabVIEW Real-Time simulation, and FPGA-based simulation
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Autonomous Vehicle Simulation
Ansys Autonomous Vehicle Simulation provides a solution designed specifically to support developing, testing and validating safe automated driving technologies. This autonomous vehicle simulation solution saves significant time and costs versus traditional development and testing methods by allowing you to exercise your AV/ADAS software stack in a closed loop, with sensor-accurate synthetic data in software-in-the-loop or hardware-in-the-loop context with the driving simulator of your choice.
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Test Automation System
RT-Tester
Verified Systems International GMBH
Designed to perform automated hardware-in-the-loop tests and software component test on process or thread level for embedded real-time systems. The functional components of RT-Tester can be structured as shown in the figure to the left. Please click on the small image to enlarge the picture. The System Under Test (SUT) denotes the object to be tested.
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HIL and RCP DFIG Laboratory
This laboratory combines the best of both OPAL-RT and Festo solutions to deliver academic researchers and teachers with the ideal Hardware-in-the-Loop (HIL) and Rapid Control Prototyping (RCP) simulation system to conduct experiments and teach in the fields of electrical machinery, power converters and wind energy generation.
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FlexRay Interface Device
FlexRay Interface Devices provide two fully functional FlexRay interfaces, allowing an individual engine control unit (ECU) to be connected to the interface when other cold-start nodes are not available. You also can use the interfaces individually to connect two separate FlexRay networks while maintaining full performance on each interface. FlexRay Interface Devices work well in applications such as hardware-in-the-loop (HIL) simulation, rapid control prototyping, bus monitoring, and automation control.
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Powertrain
The MOTOMEA Electric Powertrain Dynamometer is part of a fully integrated modular system with hardware-in-the-loop testing. System capabilities include drive cycle and virtual test driving. Powertrain testing capabilities also include battery testing and simulation using bidirectional DC power supply.
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5-Axis Hardware-In-the-loop Systems
Combining a 3-Axis Flight Motion Simulator (FMS) with a 2-Axis Target Motion Simulator (TMS) leads to a 5-Axis motion simulator design. This allows comprehensive HardWare-In-the-Loop tests (HWIL) for testing and development of guided missiles, munitions and other inertial systems. Almost 100% of all HWIL systems worldwide delivered over the last 50 years have been designed and built by ACUTRONIC and CARCO Electronics.
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Systems Modeling
Altair model-based development (MBD) tools drive fast development for smarter connected systems. Altair customers simulate complex products as systems-of-systems throughout your entire development cycle from early concept design to detailed design to hardware-in-the-loop testing (HIL). Explore more by combining mechanical models with electrical models (in 0D, 1D, and/or 3D) to enable multi-disciplinary simulation and leverage automatic code-generation for your next generation embedded systems.
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PXIe-1486, 8 Input, 8 Output, or 4 Input/4 Output PXI FlexRIO FPD-Link™ Interface Module
787455-01
The PXIe-1486 combines the Texas Instruments Flat Panel Display Link™ (FPD-Link™) interface with the Xilinx FPGA for high-throughput vision and imaging applications. This module provides a high-speed digital interface for using and testing modern advanced driver assistance systems (ADAS) and autonomous drive (AD) camera sensors and electronic control units (ECUs). Additionally, the PXIe-1486 makes use of a combination of FPD-Link™ serializers and deserializers with a Xilinx FPGA to provide a high-throughput and customizable FPD-Link™ interface on PXI. The included FlexRIO driver, with LabVIEW FPGA examples, provides access and control for power-over-coax, I²C back-channel communication, and general-purpose input/output (GPIO) communication on the FPD-Link™ channels. The PXIe-1486 is ideal for applications such as in-vehicle data logging, lab-based playback, or hardware-in-the-loop (HIL). FPD-Link is a trademark of Texas Instruments.
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PXIe-1487, 8 Input, 8 Output, or 4 Input/4 Output PXI FlexRIO GMSL™ Interface Module
787458-01
The PXIe-1487 combines the Maxim Integrated Gigabit Multimedia Serial Link™ (GMSL™) interface with the Xilinx FPGA for high-throughput vision and imaging applications. This module provides a high-speed digital interface for using and testing modern advanced driver assistance systems (ADAS) and autonomous drive (AD) camera sensors and electronic control units (ECUs). Additionally, the PXIe-1487 makes use of a combination of GMSL™ serializers and deserializers with a Xilinx FPGA to provide a high-throughput and customizable GMSL™ interface on PXI. The included FlexRIO driver, with LabVIEW FPGA examples, provides access and control for power-over-coax, I²C back-channel communication, and general-purpose input/output (GPIO) communication on the GMSL™ channels. The PXIe-1487 is ideal for applications such as in-vehicle data logging, lab-based playback, or hardware-in-the-loop (HIL). GMSL is a trademark of Maxim Integrated Products, Inc.
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Test Hardware
TTPSimulate PCI
TTPSimulate supports hardware-in-the-loop simulation and design of complex distributed control systems where some parts of the systems are physically available and others exist only as a simulation model. This board enables concurrent engineering and reliable integration of complex integrated systems in large programs.
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Environmental Control System Test Platform
The Airframe Environmental Control System Test Platform provides a hardware-in-the-loop (HIL) closed-loop test environment for dynamic and maintenance testing of cockpit and cabin environmental control systems for airframes. The system simulates a military or commercial airframe cabin, including sensors and actuators from the control system and the passengers. The system delivers repeatable, cost-effective testing in a fraction of the time needed with typical in-house simulation systems.
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PXIe-7861, Kintex-7 160T FPGA, 16-Channel AI, 1 MS/s, PXI Multifunction Reconfigurable I/O Module
786671-01
PXIe, Kintex-7 160T FPGA, 16-Channel AI, 1 MS/s, PXI Multifunction Reconfigurable I/O Module - The PXIe-7861 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of timing and synchronization. With 16 analog input channels connected directly to a Kintex-7 160T FPGA, you have ample space to design applications that require precise timing such as hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXIe-7861 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware. The PXIe-7861 also includes peer-to-peer streaming for direct data transfer to other PXI Express modules.
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PXI MultiComputing Remote Control Module
PXI MultiComputing Remote Control Modules enable PXI systems to transfer data at multigigabytes per second with only a few microseconds of latency. You can use these models in applications such as real-time tests, hardware-in-the-loop (HIL) tests, and structural tests that need a large number of distributed PXI systems to share data with low latency.
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Software Platforms
Discover complete solutions for Hardware-in-the-Loop (HIL) and Rapid Control Prototyping (RCP) testing. OPAL-RT offers the most advanced real-time simulation software platforms for power systems, power electronics, aerospace and automotive sectors: RT-LAB (Multi-domain, MATLAB/Simulink® based), HYPERSIM (Power Systems), and NI VeriStand (Automotive).
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PXIe-7868, Kintex-7 325T FPGA, 18-AO Channels, 1 MS/s, PXI Multifunction Reconfigurable I/O Module
785571-01
Kintex-7 325T FPGA, 18-AO Channels, 1 MS/s, PXI Multifunction Reconfigurable I/O Module—The PXIe-7868 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of timing and synchronization. With 18 analog output channels connected directly to a Kintex-7 325T FPGA, you have ample space to design applications that require precise timing such as hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXIe-7868 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware. The PXIe-7867 also includes peer-to-peer streaming for direct data transfer to other PXI Express modules.
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ECU Simulator
PT-LabCar
PT-LABCAR is an open and scalable Hardware-in-the-Loop (HiL) system. It is designed for open- and closed-loop testing of ECUs specifically in the powertrain application domain. The system can be used to run automated regression tests for the release of software variants as well as for the validation of control and diagnostic functions in early phases of ECU development.
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LIN Interface Device
LIN Interface Devices are bus interfaces for developing applications with the NI-XNET driver. The NI-XNET device-driven DMA engine couples the LIN bus to host memory to minimize message latency. You can import, edit, and use signals from LDF databases in integrated LIN databases. LIN Interface Devices work well for applications requiring real-time, high-speed manipulation of many LIN frames and signals, such as hardware-in-the-loop simulation, rapid control prototyping, bus monitoring, and automation control.
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PXIe-7867, Kintex-7 160T FPGA, 18-Channel AO, 1 MS/s, PXI Multifunction Reconfigurable I/O Module
785570-01
Kintex-7 160T FPGA, 18-Channel AO, 1 MS/s, PXI Multifunction Reconfigurable I/O Module—The PXIe-7867 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals for complete flexibility of timing and synchronization. With 18 analog output channels connected directly to the FPGA, you can quickly design for applications that require precise timing such as hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXIe-7867 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware. The PXIe-7867 also includes peer-to-peer streaming for direct data transfer to other PXI Express modules.
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Test System
BMS HIL
The BMS Hardware-in-the-Loop (HIL) Test System is a high performance platform providing all necessary input signals used for battery pack simulation. A real-time operating system executes complex cell and pack models commonly used for BMS algorithm development and firmware regression testing.
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PCIe-7846, Kintex-7 160T FPGA, 500 kS/s Multifunction Reconfigurable I/O Device
786456-01
PCIe, Kintex-7 160T FPGA, 500 kS/s Multifunction Reconfigurable I/O Device - The PCIe-7846 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals to ensure complete flexibility of system timing and synchronization. You can customize these devices with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. The PCIe-7846 features a dedicated analog-to-digital converter per channel for independent timing and triggering. This device offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware.
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PXIe-7865, Kintex-7 160T FPGA, 24-Channel AO, 1 MS/s, PXI Multifunction Reconfigurable I/O Module
787355-01
PXIe, Kintex-7 160T FPGA, 24-Channel AO, 1 MS/s, PXI Multifunction Reconfigurable I/O Module - The PXIe-7865 features flexibility of timing and synchronization with a user-programmable FPGA for onboard processing and direct control over I/O signals. The PXIe-7865 provides 24 analog output, 2 analog input, and 32, 5V input-tolerant digital I/O channels connected to a Kintex-7 160T FPGA to help you design applications for hardware-in-the-loop testing, custom protocol communication, sensor simulation, and high-speed control. You can use the dedicated A/D converter (ADC) for independent timing, individual channel triggering, and multirate sampling. Additionally, the PXIe-7865 includes peer-to-peer streaming for direct data transfer to other PXI Express modules.
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Vehicle Multiprotocol Interface Module
C Series
C Series Vehicle Multiprotocol Interface Modules use hardware-selectable NI-XNET Transceiver Cables (TRC) to communicate High-Speed/Flexible Data‑Rate CAN, Low-Speed/Fault Tolerant CAN, and/or LIN. Using the NI-XNET driver, you can create applications that require real-time, high-speed manipulation of hundreds of CAN and/or LIN frames and signals. The NI-XNET device-driven DMA engine enables the onboard processor to move frames and signals between the interface and the user program without CPU interrupts, minimizing message latency and freeing host processor time. C Series Vehicle Multiprotocol Interface Modules work well in applications such as hardware-in-the-loop (HIL) simulation, rapid control prototyping, bus monitoring, and automation control.
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PXI-8516, 2-Port PXI LIN Interface Module
781366-01
2-Port PXI LIN Interface Module—The PXI‑8516 is a Local Interconnect Network (LIN) interface for developing applications with the NI‑XNET driver.The PXI‑8516 excels in applications requiring real-time, high-speed manipulation of hundreds of LIN frames and signals, such as hardware-in-the-loop simulation, rapid control prototyping, bus monitoring, automation control, and more. The NI‑XNET device-driven DMA engine enables the onboard processor to move LIN frames and signals between the interface and the user program without CPU interrupts, minimize message latency, and free host processor time for processing complex models and applications.
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Vehicle Communication Buses
Vehicle Communication Buses provide native support for Controller Area Network (CAN), Local Interconnect Network (LIN), and FlexRay frames and signals. Use these products for hardware-in-the-loop simulation, bus monitoring, automation control, and more.
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Digital Reconfigurable I/O Device
The Digital Reconfigurable I/O (RIO) Device features user-programmable FPGA for onboard processing and flexible I/O operation. You have complete control over the synchronization and timing of all signals and operations along with custom onboard decision-making that executes with hardware-timed speed and reliability. You can configure user-defined hardware for a wide variety of applications, such as custom digital DAQ, high-speed waveform generation, sensor simulation, hardware-in-the-loop (HIL) test, custom digital communications protocols, bit error rate testing, and other applications that require precise timing and control.
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Battery Cell Simulator
BCS-LABCAR
The ETAS Battery Cell Simulator (BCS-LABCAR) is a Hardware-in-the-Loop system which specifically targets the signal-level test, validation, and calibration of battery management systems (BMSs). The BCS-LABCAR is a high-precision Battery Cell Simulator that emulates the behavior of individual battery cells and packs across a wide range of challenging operating conditions, e.g. cell balancing over-charging, deep discharging, or pulse operation. The system is highly modular and thus scalable to emulate battery packs from a single cell all the way up to 200 cells.
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Multifunction Reconfigurable I/O Device
Multifunction Reconfigurable I/O Devices feature a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical DAQ hardware. You can customize these devices with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware-in-the-loop (HIL) testing, custom protocol communication, sensor simulation, and high-speed control.
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Functional Test
xUTS
Extend test to encompass copious test points and DUT varieties along with real-time, hardware-in-the-loop and other state-of-the-art instrumentation. extendedUTS (xUTS) is a custom product for high complexity functional test. Configured for the unique needs of a class of devices under test (DUTs), the xUTS employs our universal test system approach that combines the best open platform instrumentation and software along with mass interconnect technology.
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Real-Time Target Machines
Speedgoat offers a range of high performance multi-core, multi CPU target computers (target machines) with i3 and i7 CPUs up to 4.2 GHz, and up to 20 cores. Each is optimized for a different application area, from mobile controller prototyping (RCP) to multi-target rack systems for Hardware-in-the-Loop (HIL).
